Round bar heat treatment machine

Round bar heat treatment line

●  Product name: Round bar heat treatment line, round bar/rod induction heat treatment line
●  Steel grade：S45C, SCM440，42CRMO4, 16MNCR5, 40CR4
●  Bar size：Ø25～Ø50mm
   Length:    6000mm
●  Productivity： Ø25～Ø30     800～900 kg/h
                               Ø32～Ø39     900～1000 kg/h
                               Ø40～Ø50     1000-1100 kg/h
●  Power consumption：480～500kw/h per ton

The working process description for round bar heat treatment line

   The production line is provided with Forever unique intelligent MF quenching system, tempering system, closed cooling system, storage platform, quenching machine feeding device, infrared temperature measurement, spray cooling system, tempering mechanical feeding machine and receiving platform & remote console.

   The production line is used for quenching and high temperature tempering of 25-50 steel bars.The heating way is continuous induction heating.The complete production line only need workers to put steel bars on the storage platform, other actions are done automatically by the system under the control of PLC. The complete production line is controlled by computer automatically and all the running parameters, quenching tempering parameters, temperature will be saved,display and record automatically. The system will run as per perset technical parameters.

Sprayer and induction heater for round bar heat treatment line

Sprayer: it is a circular spray device made of stainless steel, installed in the discharge end of the inductor, the casing go through from the sprayer.The high-pressure cooling water from the spray hole wall will spray casing for cooling There is water collecting tank below sprayer and the cooling water flows into the quenching circulating pool through water collecting tank.

Induction heater manufacturing: Copper tube use T2 oxygen-free copper winding.The wall thickness of the inductor is more than or equal to 3.0mm.The material of inductor holding temperature has good features of high strength, high temperature resistance and longer service life.Using 5mm copper plate to cover inductor inlet and outlet,which can reduce the magnetic leakage and increase service life.The cabinet under the inductor is made of high strength aluminum alloy, which can reduce the magnetic leakage and the influence of heat on other devices.There is a water cooling carrier roller between every two inductors, equipped with one frequency conversion motor for each carrier roller..

Overseas manager: Tom Wang

Email:tom@foreverfurnace.com

Phone: 0086-13303078975(whatsapp, wechat,line)