Phone: +86-18932783253

Round bar heat treatment line

Round bar heat treatment line

Features:

Application: Quenching & Tempering

Material Heated:S45C, SCM440,42CRMO4, 16MNCR5, 40CR4

Diameter range: ø25-50mm

Heating way: Induction heating

Product Detail

Application Video

Product Tags

Round bar heat treatment line

●  Product name: Round bar heat treatment line, round bar/rod induction heat treatment line
  Steel gradeS45C, SCM44042CRMO4, 16MNCR5, 40CR4
  Bar sizeØ25Ø50mm
   Length:    6000mm
  Productivity Ø25Ø30     800900 kg/h
                               Ø32Ø39     9001000 kg/h
                               Ø40Ø50     1000-1100 kg/h
  Power consumption480500kw/h per ton

round bar heat treatment

The working process description for round bar heat treatment line

   The production line is provided with Forever unique intelligent MF quenching system, tempering system, closed cooling system, storage platform, quenching machine feeding device, infrared temperature measurement, spray cooling system, tempering mechanical feeding machine and receiving platform & remote console.

   The production line is used for quenching and high temperature tempering of 25-50 steel bars.The heating way is continuous induction heating.The complete production line only need workers to put steel bars on the storage platform, other actions are done automatically by the system under the control of PLC. The complete production line is controlled by computer automatically and all the running parameters, quenching tempering parameters, temperature will be saved,display and record automatically. The system will run as per perset technical parameters.

Sprayer and induction heater for round bar heat treatment line

Sprayer: it is a circular spray device made of stainless steel, installed in the discharge end of the inductor, the casing go through from the sprayer.The high-pressure cooling water from the spray hole wall will spray casing for cooling There is water collecting tank below sprayer and the cooling water flows into the quenching circulating pool through water collecting tank.

Induction heater manufacturing: Copper tube use T2 oxygen-free copper winding.The wall thickness of the inductor is more than or equal to 3.0mm.The material of inductor holding temperature has good features of high strength, high temperature resistance and longer service life.Using 5mm copper plate to cover inductor inlet and outlet,which can reduce the magnetic leakage and increase service life.The cabinet under the inductor is made of high strength aluminum alloy, which can reduce the magnetic leakage and the influence of heat on other devices.There is a water cooling carrier roller between every two inductors, equipped with one frequency conversion motor for each carrier roller..

If you are interested in our induction heating equipment, please send us inquiry at sales@foreverfurnace.com or call us at whatsapp +8618932783253.

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