Phone: +86-18932783253

Induction hardening and tempering

Induction hardening and tempering

Features:

Application: Quenching & Tempering

Material Heated:S45C, SCM440,42CRMO4, 16MNCR5, 40CR4

Diameter range: ø10-120mm

Heating way: Induction heating

Product Detail

Application Video

Product Tags

 Induction hardening and tempering

●   Product name: Induction hardening and tempering furnace, induction heat treating furnace
●   Steel grade:S45C, SCM440,42CRMO4, 16MNCR5, 40CR4
●   Bar size      :Ø20~Ø60mm
●   Bar length : 3-7m
●   Power consumption480500kw/h per ton

http://www.hy-inductionheater.com/products/quench-and-temper-line.html

working process

   The production line is provided with Forever unique intelligent MF quenching system, tempering system, closed cooling system, storage platform, quenching machine feeding device, infrared temperature measurement, spray cooling system, tempering mechanical feeding machine and receiving platform & remote console.

   The production line is used for quenching and high temperature tempering of 25-60 steel bars.The heating way is continuous induction heating.The complete production line only need workers to put steel bars on the storage platform, other actions are done automatically by the system under the control of PLC. The complete production line is controlled by computer automatically and all the running parameters, quenching tempering parameters, temperature will be saved,display and record automatically. The system will run as per perset technical parameters.

main parts

Item NameSpecification Quantity
1 MF power supply for quenching KGPS350KW/20003000Hz 1 set
2 MF power supply for tempering KGPS200KW/10001500Hz 1 set
3 Inductor for quenching GTRØ25~Ø30)×360 1 set(Six segments in all)
GTRØ32~Ø39)×360 1 set(Six segments in all)
GTRØ40Ø50×360 1 set(Six segments in all)
4 Inductor for tempering GTRØ25~Ø30)×390 1 set(Eight segments in all)
GTRØ32~Ø39)×390 1 set(Eight segments in all)
GTRØ40~Ø50)×390 1 set(Eight segments in all)
5 Tempering holding box(Ø25~Ø50×390 Three segments
6 350KW Resonant capacitor and furnace frame(including stainless pipe) 1 set
7 Quenching box(including stainless steel water spray ring, flow meter and conveyor roller 1 set
8 200KWResonant capacitor and furnace frame(including stainless pipe) 1 set
9 Equipment connection line (MF power supply to capacitor cabinet) Two pairs
10 Storage platform 6.0 meters 1 set
11 Roller table for feeding 6.0 meters 1 set
12 Roller table for discharging 6.0 meters 1 set
13 Receiving paltform 6.0 meters 1 set
14 Infrared thermometer & displaty(Quenching temp.measurement+temepring temp.measurement) 2 sets
15 Remote console(Frequency control and temperature control, IPC, start etc. 1 set
16 Independent gear reducer drive roller (including water-cooled roller) 23 sets
17 Feeding roller power system (motor speed reducer) 1 set
18 Discharging roller power system (motor speed reducer) 1 set
19 Enclosed cooling machine 1 set

cases

Steel bar diameter Automatic Control Power Design
Ø10-Ø28 mm IPC Control KGPS350KW Quenching+KGPS160KW Tempering
Ø42-Ø48 mm(Anchor Bolt) PLC Control KGPS250KW Quenching+KGPS160KW Tempering
Ø30-60 mm IPC Control IGBT250KW Quenching+IGBT160KW Tempering
Ø30-Ø60 mm PLC Control KGPS250KW Quenching+KGPS160KW Tempering
Ø35-Ø60 mm IPC Control KGPS250KW Quenching+KGPS160KW Tempering
Ø30-Ø110 mm IPC Control KGPS400KW Quenching+KGPS400KW Tempering
Ø80-Ø110 mm PLC Control KGPS600KW Quenching+KGPS160KW Tempering
Pipe diameter Automatic control Power design
Ø95,Ø114 mm PLC Control KGPS250KW Quenching+KGPS160KW Tempering
Ø73.2,Ø88.9,139.7 mm(Drill pipe) IPC Control KGPS500KW Quenching+KGPS100KW Tempering
Ø30-Ø60 mm PLC Control KGPS250KW Quenching+KGPS160KW Tempering
Ø35-Ø60 mm IPC Control KGPS250KW Quenching+KGPS160KW Tempering
Ø30-Ø110 mm IPC Control KGPS400KW Quenching+KGPS400KW Tempering
Ø80-Ø110 mm PLC Control KGPS600KW Quenching+KGPS160KW Tempering

http://www.hy-inductionheater.com/products/round-billet-induction-heating.html

If you are interested in our induction heating equipment, please send us inquiryat sales@foreverfurnace.com or call us at whatsapp +8618932783253.

RELATED PRODUCTS