Steel Billet Induction Heating Furnace

Yuantuo Electromechanical custom-manufactures this billet continuous casting and rolling heating and warming furnace. Dual 22kV/660V power transformers are available, providing a 5000kVA output. The medium-frequency power supply uses 12-pulse rectification to minimize harmonic pollution and improve efficiency.

Power Range: 1000kW-12000kW

Frequency: 500Hz-1200Hz

Production Capacity: 40-300t/h

Workpiece Size: 120mm-160mm square billets, 3000mm-12000mm in length

Applicable Workpieces: Billets, billets, and square steel

Energy Conversion: Depending on the billet surface temperature, the power consumption per ton of steel is 40-60kWh.

Hebei Yuantuo Electromechanical specializes in providing billet continuous casting and rolling heating furnaces with fully automatic PLC intelligent control. Our billet continuous casting and rolling heating equipment features closed-loop temperature control, ensuring uniform heating without overheating, deformation, or cracking. We provide free technical solutions and quotes for billet induction heating equipment. Yuantuo's induction heating equipment offers guaranteed quality and stable, reliable performance.

Equipment Brand: Yuantuo Electromechanical

Equipment Name: Billet Continuous Casting and Rolling Heating Furnace

Steel Types: Q235q, Q345q, Q245R, A32, D32, A36, D36, etc.

Bill Size Range: (6mm*6mm) - (500*500mm)

Bill Length Range: Over 2 meters

1. Resonant medium-frequency induction heating power supply

2. Induction heating system

3. Material storage platform and automatic pinch roller feeder

4. Pinch roller rapid discharge device

5. American Raytek dual-color infrared temperature measurement system

6. Power transformer (optional, based on customer needs)

7. Capacitor (optional, based on customer needs)

8. Human-machine interface PLC control console

9. Closed cooling tower

1. The billet continuous casting and rolling heating furnace utilizes induction heating technology for heat treatment, resulting in low environmental pollution and high production efficiency. It also offers lower costs than gas-fired heating. Operated during off-peak electricity consumption periods, costs are even lower. Engineers have specifically designed the furnace with optimal process parameters and process control. The furnace uses a US Raytek thermometer for temperature control, providing real-time display of the billet temperature at the discharge end. This ensures more uniform heating and improved production efficiency.

2. The billet continuous casting and rolling heating equipment is a non-standard product. The induction coil must be designed according to your production requirements when ordering.

3. Maximum billet curvature before furnace entry: The degree of curvature varies depending on the steel grade. What if the billet curvature exceeds 3mm/m before entering the furnace? Our billet induction heating equipment can meet your requirements by adjusting the inductor size based on the curvature of your steel grade.

4. Control System: The entire heating process of the billet continuous casting and rolling heating equipment is automatically controlled by a PLC, with timely display of production records such as the heating count. This console is used alone, featuring a custom-designed human-machine interface for the continuous casting billet heating furnace. It offers highly user-friendly operating instructions, fully digital, highly adjustable parameters, and a one-touch restore function for easy operation.

5. Feeding and guide system: Each axis is driven by an independent motor and reducer. Multiple axes are controlled by a single inverter, ensuring synchronized operation. Components are selected from renowned brands for reliable quality and stable operation. 304 non-magnetic stainless steel guide wheels are used, ensuring moderate axial flexibility to accommodate the allowable bending of the billet.

6. The closed-loop temperature control system for the continuous casting and rolling billet heating furnace utilizes a Raytek infrared thermometer from the United States and a Siemens S7 from Germany. This system automatically adjusts the power supply based on the billet's initial temperature upon entering the induction heater and the feed rate, ensuring a constant heating temperature before exiting the furnace and uniform heating of the workpiece.

7. The capacitor cabinet and furnace body cabinet of the continuous casting and rolling billet heating furnace are designed separately (the capacitor cabinet's location is determined by the user).

If you are also interested in this machine,please don’t hesitate to contact us:

Overseas manager: Tom Wang

Email:tom@foreverfurnace.com

Phone/Wechat/Whatsapp:+86 13303078975