Steel plate induction heat treatment machine

Forever steel plate induction heat treatment machine usually refers to professional equipment that uses medium frequency or ultrasonic frequency induction heating technology to perform quenching, tempering, annealing, normalizing and other heat treatments on steel plates. Its advantages are very significant compared to traditional gas stoves and resistance stoves.

Core technological advantages of steel plate heat treatment furnace

1. Efficient and energy-saving, significant cost reduction

Instantaneous heating: Electromagnetic induction directly generates heat inside the steel plate, with a very fast heating rate (up to 100 ° C/second or more), shortening the processing cycle by more than 70% compared to traditional furnaces, and greatly improving production efficiency.

Accurate energy delivery: Electric energy is directly converted into thermal energy of steel plates, with a thermal efficiency of up to 60-75%, while traditional furnaces usually only have 30-40%. Only powered on for heating when needed, with no energy consumption during standby.

Extremely low oxidation loss: rapid heating and controllable atmosphere (optional) make the surface oxide layer of the steel plate very thin, reducing material loss by more than 90%, saving material and subsequent cleaning costs.

2. Excellent heat treatment quality

Uniform hardness and excellent performance: Through multi turn sensors or scanning design, uniform heating and cooling of the steel plate surface and thickness direction can be achieved, obtaining consistent hardness and metallographic structure. After quenching, the surface hardness is high and the core toughness is good.

Small deformation: The heating area and depth are controllable, with low thermal stress. Coupled with a precise hardening and cooling system, it can effectively control the bending and deformation of the steel plate and reduce the straightening process.

High repeatability: Fully digital control, process parameters (power, frequency, movement speed) can be accurately set and stored to ensure that the processing results of each batch of steel plates are completely consistent.

3. Flexible process and strong adaptability

One machine for multiple uses ": By adjusting power parameters (frequency, power) and process programs, the same steel plate induction hardening and tempering furnace can complete multiple processes such as hardening, tempering, annealing, etc., achieving online continuous processing of quenching and tempering.

Wide processing range: can adapt to steel plates of different thicknesses (such as 5mm-50mm), widths, and materials (such as wear-resistant steel, spring steel, mold steel, etc.).

Local heat treatment: selective strengthening can be applied to specific parts of the steel plate, such as edges and around holes, to meet the requirements of special workpieces.

4. High degree of automation and intelligence

Fully automatic production line: easy to integrate units such as feeding, conveying, heating, cooling, discharging, straightening, etc., forming an automated production line and reducing manual intervention.

Intelligent control system: using PLC/industrial computer control, with real-time temperature monitoring (infrared temperature measurement), fault diagnosis, data recording, and remote monitoring functions.

Process database: It can store and call mature process formulas of different steel grades and specifications, achieving "one click" production.

5. Green and environmentally friendly, work environment friendly

Zero emissions: Pure electric heating, no combustion exhaust gas or smoke emissions, meeting the strictest environmental requirements.

Excellent working environment: low noise, minimal radiation heat, no significant increase in workshop temperature, improving the working environment for workers.

Small footprint: The induction heat treatment equipment of steel plate structure is compact, saving a lot of factory space compared to a large gas furnace production line.

If you are also interested in this machine,please don't hesitate to contact us:

Overseas manager: Tom Wang

Email:tom@foreverfurnace.com

Phone/Wechat/Whatsapp:+86 13303078975